Materials & Tolerances
Reference data for engineers specifying injection-molded parts. If your material is not listed, ask — we source specialty resins through certified distributors.
Common Injection Molding Resins
| Resin | Key Properties | Typical Applications |
|---|---|---|
| ABS | Tough, good cosmetics, easy to process | Housings, enclosures, consumer products |
| PC | High impact, transparent grades, heat resistant | Lenses, safety covers, medical devices |
| PC+ABS | Impact + processability balance | Electronics housings, automotive interior |
| PP | Chemical resistant, living hinges, low cost | Caps, containers, clips |
| PA6 / PA66 (+GF) | Strong, wear resistant; GF grades add stiffness | Gears, structural parts, under-hood |
| POM | Low friction, high dimensional stability | Gears, sliders, fasteners |
| PMMA | Optical clarity, UV stable | Light guides, displays, lenses |
| TPU / TPE | Flexible, soft-touch, overmolding grades | Grips, seals, bumpers |
| PEEK | High temperature, chemically inert | Aerospace, medical, semiconductor |
Tooling Tiers at a Glance
| Tier | Mold Steel | Tool Life | T1 Lead Time | Best Volume |
|---|---|---|---|---|
| Rapid | Aluminum 7075 | 100–5,000 shots | 10–15 days | Validation & pilot |
| Bridge | P20 / NAK80 | 50k–100k shots | 15–25 days | Low-mid volume |
| Production | H13 / S136 | 1M+ shots | 25–45 days | Mass production |
General Tolerances
| Process | Standard | Precision (on request) |
|---|---|---|
| Injection molding | ±0.1 mm (per DIN 16742 / ISO 20457) | ±0.05 mm on critical features |
| CNC machining (metals) | ±0.05 mm | ±0.01 mm |
| CNC machining (plastics) | ±0.1 mm | ±0.05 mm |
Surface finishes: SPI A1–D3 and VDI 12–45 textures; MT/YS texture plaques available on request.
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